Cable assembly
Welcome to Alpha Therm GmbH – your competent partner for high-quality components, individual solutions and professional cable assembly.
We offer you not only first-class products, but also customized assembly options to meet your technical requirements efficiently and precisely.
Customized cable assembly – individual, flexible, reliable
As an experienced and reliable provider, we know that: Every project is unique. That’s why we assemble the components we use and sell exactly according to your specifications – from individual cable lengths and connector types to special pin assignments or cable protection measures.
You specify – we implement. On request, we can also suggest suitable alternatives to hard-to-find or cost-intensive components.
Cable assembly is a key component of reliable connection technology – whether in sensor technology, medical technology, mechanical engineering or other industries. Thanks to our extensive selection of cables, connectors and accessory components, we can offer you tailor-made solutions for almost any application.
Our services at a glance
We offer you far more than just standard assembly:
- General cable assembly with various connectors
- Customized sensor solutions
- PCB solutions – from development to assembly
- Overmolding in low-pressure or high-pressure processes
- Rapid prototyping for short-term development projects
- Production of small, medium and large series
- Flexible automation solutions: For very high quantities, we realize semi- or fully automated production systems within a very short time in order to implement your projects efficiently and economically
High-quality brand components
We only use quality components from renowned manufacturers, including
- Molex
- JST
- TE Connectivity / AMP
- Harwin
- Aptiv
- Other established providers on request
Of course, we also use components provided or specified by the customer.
Quality is our benchmark
Quality comes first at Alpha Therm GmbH – at every stage of the process.
Because we know that: Reliability, dimensional accuracy and long-term stability are essential for our customers. That’s why we rely on a multi-stage quality concept:
- 100 % final electrical testing of all prefabricated assemblies
- In-process controls for continuous monitoring of dimensional accuracy and processing quality
- Visual and functional tests according to defined test instructions
- Careful incoming goods inspection of all purchased components
- Sorting out defective primary materials, which are transferred to a separate restricted storage area and analyzed
- Traceability of all components and production steps
- Documentation and archiving of test results if required
Our goal: Zero errors. Maximum customer satisfaction.
Our machinery – for efficiency & precision
We rely on modern technology to manufacture precisely and economically:
- Cut & strip machines for stranded wires and multi-core cables
- Splicing machines for high-strength joints
- Soldering stations (manual & semi-automatic)
- Crimping machines with interchangeable applicators for a wide range of contacts
- Shrink tunnel for mechanical protection
- Potting stations incl. oven curing for durable electronic potting solutions
- Hybrid press (electric / pneumatic / hydraulic) for large-sized contacts
- Special applicator for hexagonal pressings with variable geometry
Contact us today to find out more about our customization services. We look forward to successfully implementing your project – from the first prototype to series production.
Alpha Therm GmbH – your partner for customized cable assembly, flexible automation and uncompromising quality.
